Amsol Solution
Quality Is Not Our Department. It Is Our Responsibility.
At Amsol, quality management is not a function that runs alongside manufacturing — it is embedded in every step of the manufacturing process. From DFM review before production begins, to in-process SPC monitoring during serial runs, to CMM verification before dispatch, quality is not inspected into our components. It is engineered into them.
Our in-house inspection facility — aligned with NABL-accredited laboratory standards — is the final gate before every shipment. No component leaves Amsol without dimensional verification, material confirmation, and documented traceability.
ISO 9001:2015
Our QMS is internationally certified, annually audited, and fully process-controlled.
ZED Silver — Government of India
ZED-certified for government-audited, zero-defect manufacturing and sustainable quality practices.
DUNS Certified — D&B
D&B-verified for global business credibility and procurement-ready commercial due diligence.
ASTM / DIN / EN / JIS
DIN and ASTM-ready for accurate interpretation, precision machining, and standards-based inspection.
NABL-Aligned Inspection
NABL-aligned inspection with maintained calibration records for all measuring instruments.
Production Quality Planning and Control
- APQP/PPAP launch control
- Control Plans & PFMEA
- In-process quality tracking
- Final inspection & release
Traceable, Verified, and Audit-Ready Systems
- Lot traceability (Barcode/QR + ERP)
- Material compliance (IMDS/RoHS/REACH)
- Gauge control (MSA/Calibration)
- CAPA/8D problem closures
Advanced Product Quality Planning and Validation
Ensuring every part meets specification through disciplined, data-driven quality control.
APQP / PPAP Readiness
Gate-driven launch with samples, records, and approvals locked to part numbers.
PFMEA & Control Plans
Risk-based controls linked to operations, characteristics, and reaction plans.
MSA & Gauge R&R
Measurement systems verified for bias, linearity, stability, and repeatability.
Scalable Metrology and Testing Infrastructure
| Stage | What We Do |
|---|---|
| 1. Design Review | DFM analysis on every new component. Identify quality risks in the design before they become production problems. |
| 2. Incoming Material Inspection | Every material batch verified by spectrometer before processing begins. Chemical composition confirmed against specification. |
| 3. In-Process Control | Defined inspection intervals during production. SPC applied to critical characteristics. Operator self-inspection with documented records. |
| 4. Final Inspection | CMM dimensional verification against drawing for every batch. Surface roughness, hardness, and functional tests as required. First Article Inspection Report (FAIR) for new programs. |
| 5. Pre-Dispatch Check | Final visual and dimensional verification before packing. Batch traceability code assigned. Inspection report generated and attached to shipment. |
| Response Timeframe | Action |
|---|---|
| Within 24 hours of notification | Immediate containment. Suspect stock held at Amsol and at customer location. Sorting action initiated. Customer notified of containment status. |
| Within 72 hours | Root cause analysis (8D or 5-Why methodology). Cause identified at process level — not at symptom level. Preliminary report shared with customer. |
| Before next production run | Corrective action implemented. Control plan updated. Process re-validated. |
| Within 30 days | Formal 8D report closed with evidence of corrective action effectiveness. |
| Ongoing | Preventive action applied across related component families. Lessons shared across the Amsol team. |
| Equipment | Capability |
|---|---|
| CMM (Coordinate Measuring Machine) | 3D dimensional measurement. All features. GD&T evaluation. FAIR report generation. |
| Optical Emission Spectrometer | Chemical composition analysis of ferrous and non-ferrous materials. Confirms material grade. |
| Surface Roughness Tester (Profilometer) | Ra, Rz measurement. Confirms machined surface finish meets specification. |
| Rockwell / Brinell Hardness Tester | Confirms heat treatment results on hardened components. |
| Vickers Hardness Tester | Case depth and surface hardness measurement on case-hardened components. |
| Bore Gauges (Digital) | Internal diameter measurement to 0.001mm resolution. |
| Outside Micrometer Set | External diameter measurement to 0.001mm resolution. |
| Optical Comparator | Profile comparison for complex geometries and thread forms. |
| Height Gauge (Digital) | Step heights, shoulders, and datum-based measurements. |
| Thread Gauges | Go/No-Go gauging for internal and external threads. |
| Pressure Test Rig | Hydrostatic pressure testing for valve bodies, pump housings, and pressure-bearing components (on request). |
Don’t Just Take Our Word for It
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